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High-performance Fusible Interlining technology breakthrough: improving clothing durability and comfort

2025-05-29

1. Technical breakthrough: From basic bonding to multifunctional optimization

(1) Development of high-strength washable hot melt adhesive
Traditional Fusible Interlining is prone to degumming or deformation after multiple washes, while the new generation of polyamide (PA) and polyester (PES) hot melt adhesives achieve:

Improved washing resistance: It can withstand more than 50 machine washes and maintains adhesive strength, suitable for high-end business shirts and outdoor clothing.

Low-temperature bonding technology: Avoid damage to the fabric by high-temperature hot pressing, especially suitable for sensitive materials such as wool and silk.

(2) Innovation in elasticity and breathability
To meet the needs of sportswear and fit clothing, Flexible Interlining adopts the following technologies:

Polyurethane (PU) base lining fabric: the stretch rate can reach more than 150%, perfectly fit elastic fabric.

Microporous structure design: improves breathability and reduces stuffiness, suitable for functional sportswear.

(3) The rise of environmentally friendly hot melt lining
As global environmental regulations tighten, biodegradable hot melt adhesives (such as PLA-based) and solvent-free bonding technology have become the focus of the industry, and some products have passed OEKO-TEX® certification to meet the sustainable procurement needs of fast fashion brands.

2. Application upgrade: How to improve clothing performance?

(1) Enhance the durability of clothing
Suits and Coats: High-weight Fusible Interlining ensures that the neckline and arm holes remain firm and avoids slack and deformation.

Outdoor equipment: The weather-resistant lining is combined with waterproof fabric to improve the windproof and tear resistance of the jacket.

(2) Optimize the comfort of wearing
Lightweight lining: Fusible Interlining weighs less than 30g/m² is used in summer dresses to maintain a flowing feel while preventing yarn.

Skin-friendly treatment: reduces friction between the lining cloth and the skin through silicone oil, suitable for underwear and children's clothing.

(3) The integration potential of smart clothing
Conductive lining: The hot melt lining embedded in silver fiber can be combined with smart sensors for health monitoring clothing.

Temperature adaptation: Phase change material (PCM) coated lining can adjust local body temperature and is suitable for work clothes in extreme environments.

3. Industry challenges and future trends

Despite significant technological advances, the Fusible Interlining industry still faces the following problems:

Cost balance: The price of high-performance lining cloth is 30%-50% higher than that of traditional products, which restricts small and medium-sized brands to adopt.

Composite process adaptability: New fabrics (such as 3D braided materials) put higher requirements on the bonding process.

Future development directions include:
Nanocoating technology: further improves waterproofing, antibacterial and other functions.
Digital customization: the best combination solution for matching fabrics and linings through AI algorithms.
Circular economy model: Develop a separable hot melt lining to facilitate clothing recycling and reuse.

Nantong Hetai Textile Technology Co., Ltd.
Founded in 2002 and based in Jiangsu Province, China, Hetai Textile has grown over two decades into a full-spectrum enterprise specializing in the development, production, sales, and service of interlining fabrics.

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